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The SmartFilter is a fuel oil filtration, conditioning and maintenance system for tanks dedicated to diesel or turbine engine generator sets or with oil-fired boiler or process heat systems. SmartFilters are intended for use with fuel oil held in bulk, long-term storage, including underground and aboveground main supply tanks, large generator sub-base tanks and large day tanks. Typical tank capacities are in excess of 5,000 gallons, with 10,000-20,000 gallon or larger tanks being common.
The SmartFilter draws fuel from the bottom of the tank (25%- 33% of tank capacity) and returns the fuel with minimal disturbance of the settled strata resulting in good filtration performance and removal of contaminants and water.
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SmartFilter:
• | Permanent, on-site installation, indoor or outdoor for single or multipe tanks |
• | Multi-stage, progressive particulate filtration and water removal described below |
• | Integrated, high-performance 5-50 GPM pump |
• | Fully automated, flow control and monitoring devices |
• | PLC based programmable digital controller |
Progressive Filtration and Conditioning:
1. | Coarse, straining through 40 mesh washable screens |
2. | Pre-filtration through 10 micron disposable media filter |
3. | Final filtration through 5 micron disposable media filter |
4. | Water separator to 15 PPM |
Sizing a Filtration System:
Most fuel contaminants will settle from still fuel resulting in a stratification of fuel with contaminants concentrated in the lower strata. Therefore, it is necessary to circulate and filter the lower 25-33% of the tank contents. The SmartFilter draws fuel from the bottom of the tank and returns the fuel with minimal disturbance of the settled strata resulting in good filtration performance and removal of contaminants and water.
It is recommended to size the SmartFilter to circulate and filter 25-33% of the tank capacity in a nominal 8-hour run period, once each week.
Below is an example for a 20,000 gallon tank:
• | 25% of 20,000g = 5000g to circulate and filter in an 8-hour period. |
• | 5000g/8 hours = 625 GPH or 10.4 GPM |
• | Use the Simplex SFG-10 SmartFilter |
• | For the same tank filtering 33%, or 6,600 gallons, run the SFG-10 for 11 hours or specify the SFG-20 and run for 5 hours |
There is no absolute rule. If it is desired to filter greater than 33%, or even 100% of the tank, simply specify a larger SmartFilter or run the filtration system longer. These are continuous duty devices. The only limit to run time is filter condition, which is constantly monitored by the SmartFilter controller.
Models |
SFG5C: SmartFilter, Compact, 5GPM, without auto drain/tank
SFG5C-A: SmartFilter, Compact, 5GPM
SFG10: SmartFilter, 10GPM, without auto drain/tank
SFG10-A: SmartFilter, 10GPM
SFG10C: SmartFilter, Compact, 10GPM, without auto drain/tank
SFG10C-A: SmartFilter, Compact, 10GPM
SFG15: SmartFilter, 15GPM, without auto drain/tank
SFG15C: SmartFilter, Compact, 15GPM, without auto drain/tank
SFG15-A: SmartFilter, 15GPM
SFG15C-A: SmartFilter, Compact, 15GPM
SFG20: SmartFilter, 20GPM, without auto drain/tank
SFG20-A: SmartFilter, 20GPM
SFG30: SmartFilter, 30GPM, without auto drain/tank
SFG30-A: SmartFilter, 30 GPM
SFG40: SmartFilter, 40GPM, without auto drain/tank
SFG40-A: SmartFilter, 40GPM
SFG50: SmartFilter, 50GPM, without auto drain/tank
SFG50-A: SmartFilter, 50GPM
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Filtration |
Strainer, 40 mesh Pre-filter, 10 micron Final filter, 5 micron Water separator, 15 PPM |
Tank Size |
up to 75,000 gallons |
Voltage |
SFG5-SFG20: 115/230-1-60V, 230/460-3-60V SFG30-SFG50: 230-1-60V, 230/460-3-60V |
Pipe Size |
1.0 NPT |
Dimensions |
Compact SmartFilter - 62"W x71.5"H x 15.5"D SmartFilter - 66.25"W x 74"H x 42"D |
Note: Dimensions are subject to change with options selected.
- Water holding tank, 10 gallon, with float switch, integration to controller, vent, drain hand pump, shutoff valves. Manual drain of separator canister. Note: hazardous waste.
- Automatic drain of separator canister to holding tank. Includes integration with controller, electric valves, water differential level sensors, alarms.
- Injection tank and pump for automatic or manual injection of fuel additives. 5-gallon.
- Magnetic fuel conditioner
- Multi-tank controller operation and valving. Multi-tank crossfeed capability.
Note: We are experts at building products that meet our customer's exact requirements. Contact Simplex if your job specifications require additional options or considerations.
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