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Trident Trailer

Overview

The Trident Trailer Load Bank is ideal for field testing in the performance of start-up and commissioning activities, service contracts and engine generator maintenance. The Trident family comprises load modules from 600-1250kw integrated with trailers, cable storage and connection accessories and digital controls. The Trident 1250 is a single load module product. The Trident 2500 is a two-load module product, 1500- 2500kw rated. The Trident is a single or dual voltage Load Bank suitable for all common 50-60-400 hertz voltages up to 600V.

We are experts at building products that meet our customer's exact requirements. Contact Simplex if your job specifications require additional options or considerations.

Features

General

Digital Control

  • PLC based control with 8-inch color TFT touchscreen interface. MODBUS over RS-485 network communication.
  • Nominal 5.0 kw resolution: direct enter any load value and controller will apply load within nominal 5kw resolution.
  • Controller automatically calibrates loads for reduced voltage operation.

Instrumentation

  • Digital power transducer with Ethernet communication to digital controller. Data display on touchscreen. Data acquisition and recording.

Load Elements

  • Simplex "Powr-Web" chromium alloy, open wire, continuously supported, power resistor.

Load Control

  • 3-Pole contactors.

Load Element Circuit Protection

  • Branch circuit fuses. One set of fuses each 50KW branch. Fuses are current limiting type, 200KAIC, 600V.

Cooling System

  • 3-phase, direct-drive fan, 21,000 CFM per load module.

Malfunction Detection System

  • Protection against fan failure, high exhaust air temperature, high intake air temperature, overvoltage and fan reversal. Exhaust air temperature displays on screen.

Control Power Supply

  • Dual voltage control power transformer with supply power switchable to internal (generator) or external.

Touch Screen

  • Easily removable from panel.

Connection

  • Cam-Lock style cable connectors behind hinged door. 4/0, 400A. Snap-back protective covers. Also available orange-brown-yellow.

Cable Storage

  • Capacity: 900-feet x 4/0 (1" cable), perfect wrap; 750-feet x 4/0 (1" cable), nominal wrap.
  • Standard Reel Features: Manual, gear driven, crank rewind; Pinion brake; 2" steel channel frame, powder coated.

Trailer

  • Construction: Structural steel chassis, steel deck, all welded, built to DOT specification, NTM DOT certification label.
  • Axles: Tandem.
  • Hitch: 2-5/16" ball hitch or 3" pintle ring.
  • Brakes: Electric with breakaway system or hydraulic surge, mechanical parking brake.
  • Suspension: Leaf springs.
  • Features: Safety chains, DOT LED lighting with connector, reflectors, tie down rings, rear stabilizers, front lift jack, mud deflectors.
  • Standard Finish: Dark gray polyurethane with epoxy primer.
  • Optional Finishes: Customer selected color. Undercoating. LINE-X overall protective coating. Hot dip galvanizing.

Specifications

 Trident 600KW-2500KW Trailer Load Bank Specifications

Capacity600KW-1250KW - Single Module
1500KW-2500KW - Double Module
Load TypeResistive
Power Factor1.0
VoltagesDual Voltage: 240/480V AC, 3-phase Operational at any voltage to 480V AC maximum, single or 3-phase
Optional VoltagesInstead of 240/480v dual voltage:
Any 50hz or 60hz single voltage to 690v
600v, single voltage
600/480v, dual voltage
600/300v, dual voltage
480/416v, dual voltage
208/416v, dual voltage
Frequency50, 60 Hertz standard
Load ControlNominal 5 kw resolution: direct enter any load value and digital controller will apply load within nominal 5 kw resolution. Digital controller automatically calibrates loads for reduced voltage operation.
Connection3-wire plus ground; "Cam-Lock" type power connections
Time RatingContinuous
Ambient Air Temperature120°F maximum
Airflow21,000 CFM per module
Temperature Rise180°F nominal
Load Control3-Pole contactors
Load Element Circuit ProtectionBranch circuit fuses. One set of fuses each 50KW branch. Fuses are current limiting type, 200KAIC, 600V.
Control/Fan Power230/460V, 3-phase, 60 Hertz
190/380V, 3-phase, 50 Hertz
Switchable internal (generator)-external
External fan/control power; requirements: 240/480vAC, 3-phase, 60 Hertz, 40 / 20 amps service (7.5HP motor)
230/460-115V control power transformer internal to Load Bank

Trailer Specifications

ConstructionStructural steel chassis, steel deck, all welded, built to DOT specification, NTM DOT certification label
Capacity8,000-10,400 GVWR - Single Module
12000 lbs. gross weight - Double Module
Axles, Hitch and TiresTandem Axles
2-5/16" ball hitch or 3" pintle ring
ST225-75-R15 - Single Module
ST235-85-R16 - Double Module
BrakesElectric with breakaway system or hydraulic surge, mechanical parking brake
SuspensionLeaf springs
FeaturesSafety chains, DOT LED lighting with connector, reflectors, tie down rings, rear stabilizers, front lift jack, mud deflectors
Standard FinshDark gray polyurethane with epoxy primer.
Optional Finishes:Customer selected color. Undercoating. LINE-X overall protective coating. Hot dip galvanizing.
Dimensions90"W x 81"H x 200"D - Trailer with Single Module
99"W x 84"H x 270"D - Trailer with Double Module
Weight7,600 lbs. - Trailer with Single Module
10,500 lbs. - Trailer with Double Module

Note: Dimensions and weights are subject to change with capacities and options selected.

Options

Voltages

  • Any 50hz or 60hz single voltage to 690v
  • 600v, single voltage
  • 600/480v, dual voltage
  • 600/300v, dual voltage
  • 480/416v, dual voltage
  • 208/416v, dual voltage

Trailer Finish

  • Customer selected color.
  • Undercoating.
  • LINE-X overall protective coating.
  • Hot dip galvanizing.

Connections and Cabling

  • 4/0, extra-flex, portable power cable.
  • Type W.
  • 2000v.
  • 90C EPDM insulation.
  • Polyester braid reinforcement between insulation and outer jacket.
  • 2062 strand copper.
  • Crimp-on ring lugs on generator end.
  • 5 foot "Pigtails" available with "CAM-LOCK" type connections on one end and opposite end lugged, bare or otherwise terminated.

Load Bank

  • Horizontal / Vertical Exhaust Hood

Note: We are experts at building products that meet our customer's exact requirements. Contact Simplex if your job specifications require additional options or considerations.

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